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IEC60669-1 Standard: The Cornerstone for Fixed Electrical Switches for Household and Similar Purposes

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IEC60669-1 Standard: The Cornerstone for Fixed Electrical Switches for Household and Similar Purposes
Latest company news about IEC60669-1 Standard: The Cornerstone for Fixed Electrical Switches for Household and Similar Purposes

1. Introduction

In modern electrical systems, fixed electrical switches for household and similar purposes are crucial components for ensuring electrical safety and stable operation. The IEC60669-1 standard has emerged to provide a comprehensive and authoritative specification for the design, production, testing, and certification of such switches, becoming an important guideline commonly followed by the global electrical industry.

 

 

2. Core Contents of the Standard

2.1 Electrical Performance Requirements

IEC60669-1 strictly regulates the making and breaking capacity of switches. Switches need to be tested by performing multiple operations under specific voltage and current conditions, such as 1.1 times the rated voltage and 1.25 times the rated current, to verify their ability to reliably make and break circuits, ensuring stable operation under normal and overload conditions. At the same time, there are clear limits on the temperature rise of switches to prevent potential safety hazards caused by overheating during long - term energization.

 

2.2 Mechanical Strength and Structural Requirements

In terms of mechanics, the standard requires switches to have sufficient strength to withstand stresses during installation and use. Tests such as the pendulum hammer impact test and screw tightening test are carried out to check whether the switches will be damaged when subjected to external impacts, screw tightening, and other operations. In addition, the standard also sets specifications for the structural design of switches. For example, creepage distances and clearances need to meet certain values to avoid electrical breakdown due to insufficient insulation distances and ensure the safety of users.

 

2.3 Requirements for Heat Resistance, Fire Resistance, and Tracking Resistance

Considering the actual usage environment, switches should be able to withstand abnormal heat and fire. The glow - wire test is carried out to simulate a high - temperature environment and test whether the insulating material will be ignited or its performance will deteriorate at high temperatures. For switches with a high protection level, their insulating materials also need to have good tracking resistance to prevent fires and other hazards caused by surface leakage.

 

2.4 Electromagnetic Compatibility Requirements

Although switches under this standard do not require complex immunity and emission tests due to their own characteristics, it is also ensured that the electromagnetic interference generated during their normal operation is within an acceptable range, avoiding adverse effects on surrounding electrical equipment and ensuring a harmonious and stable electromagnetic environment in the electrical system.

 

3. List of IEC60669-1 Equipments

IEC60669-1: 2017 Clause and Figures Corresponding to Pego’s Testing Equipment
Clause 7 Classification
Clause7.1.4

IPX4 Oscillating Tube

IPX5 Jet Nozzle Testing Machine

Clause7.1.9

IP20 Test Probe (12.5mm Steel Ball)

IP4X Test Probe

 

Clause 10 Protection against electric shock
Clause 10.1

Standard Test Finger

Electrical Indicator (40V-50V)

Straight Unjointed Test Finger with 75N Thruster

Clause 12 Terminals

Clause 12.2.5 figure 10 and Table 4

Clause 12.3.10

Apparatus for Checking Damage to Conductors
Clause 12.2.6 Table 5 Pulling Out Test Apparatus
Clause 12.2.8 Screwdriver
Clause 12.3.12 Figure 11 and Table 10 Screwless Terminal Deflecting Device
Clause 13 Constructional requirements
Clause 13.15.1 and 13.15.2

High Low Temperature Chamber

Unjointed Test Finger

Clause 15 Resistance to Ageing, protection provided by enclosure of switches, and resistance to humidity
Clause 15.2.2 Figure 27 Test Wall
Clause 16 Insulation resistance and electric strength
Clause 16.2 Withstand Voltage Tester
Clause 17 Temperature rise
Clause 17.1 Wooden block 500*500*20mm

Clause 18 Making and breaking capacity

Clause 19 Normal Operation

Switch Life Tester

Powe Load Cabinet

Clause 20 Mechanical strength
Clause 20.2 Pendulum hammer test

IK01-06 Pendulum Impact Hammer Test Apparatus

Test Probe B

Test Probe 11

Clause 20.4 Screwed glands Table 22 Screw Glands Torque Test Apparatus
Clause 20.5.2 Verification of the non-removal of covers, cover plates or actuating members (Figure 13) Cover-Plates Test Apparatus
Clause 20.8 Covers, cover plates or actuating members - application of gauges (Figure 14) Gauge for The Verification of The Outline of Covers, Cover-Plates or Actuating Members
Clause 20.9 Grooves, holes and reverse tapers (Figure 17) Gauge for Verification of Grooves, Holes and Reverse Tapers
Clause 21 Resistance to heat
Clause 21.2 Basic heating test

Heating Cabinet

Test Probe B

Clause 21.3 Ball-pressure test on parts of insulating material necessary to retain current - carrying parts and parts of the earthing circuit in position

Ball Pressure Apparatus (Figure 19)

Heating Cabinet

Clause 21.4 Ball-pressure test on parts of insulating material not necessary to retain current-carrying parts and parts of the earthing circuit in position

Ball Pressure Apparatus (Figure 19)

Heating Cabinet

Clause 22 Screws, current-carrying parts and connections
Clause 22.1 General Screwdriver
Clause 23 Creepage distance, clearances and distances through sealing compund
Clause 23.1 General Table 23

Creepage Distance Caliper

Test Probe B

Clause 24 Resistance of insulating material to abnormal heat, to fire and to tracking
Clause 24.1 Resistance to abnormal heat and to fire Glow Wire Tester
Clause 24.2 Resistance to tracking Tracking Tester
Pub Time : 2025-05-29 14:26:36 >> News list
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