In modern electrical systems, fixed electrical switches for household and similar purposes are crucial components for ensuring electrical safety and stable operation. The IEC60669-1 standard has emerged to provide a comprehensive and authoritative specification for the design, production, testing, and certification of such switches, becoming an important guideline commonly followed by the global electrical industry.
2.1 Electrical Performance Requirements
IEC60669-1 strictly regulates the making and breaking capacity of switches. Switches need to be tested by performing multiple operations under specific voltage and current conditions, such as 1.1 times the rated voltage and 1.25 times the rated current, to verify their ability to reliably make and break circuits, ensuring stable operation under normal and overload conditions. At the same time, there are clear limits on the temperature rise of switches to prevent potential safety hazards caused by overheating during long - term energization.
2.2 Mechanical Strength and Structural Requirements
In terms of mechanics, the standard requires switches to have sufficient strength to withstand stresses during installation and use. Tests such as the pendulum hammer impact test and screw tightening test are carried out to check whether the switches will be damaged when subjected to external impacts, screw tightening, and other operations. In addition, the standard also sets specifications for the structural design of switches. For example, creepage distances and clearances need to meet certain values to avoid electrical breakdown due to insufficient insulation distances and ensure the safety of users.
2.3 Requirements for Heat Resistance, Fire Resistance, and Tracking Resistance
Considering the actual usage environment, switches should be able to withstand abnormal heat and fire. The glow - wire test is carried out to simulate a high - temperature environment and test whether the insulating material will be ignited or its performance will deteriorate at high temperatures. For switches with a high protection level, their insulating materials also need to have good tracking resistance to prevent fires and other hazards caused by surface leakage.
2.4 Electromagnetic Compatibility Requirements
Although switches under this standard do not require complex immunity and emission tests due to their own characteristics, it is also ensured that the electromagnetic interference generated during their normal operation is within an acceptable range, avoiding adverse effects on surrounding electrical equipment and ensuring a harmonious and stable electromagnetic environment in the electrical system.
IEC60669-1: 2017 Clause and Figures | Corresponding to Pego’s Testing Equipment |
Clause 7 Classification | |
Clause7.1.4 | |
Clause7.1.9 |
IP20 Test Probe (12.5mm Steel Ball)
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Clause 10 Protection against electric shock | |
Clause 10.1 | |
Clause 12 Terminals | |
Clause 12.2.5 figure 10 and Table 4 Clause 12.3.10 |
Apparatus for Checking Damage to Conductors |
Clause 12.2.6 Table 5 | Pulling Out Test Apparatus |
Clause 12.2.8 | Screwdriver |
Clause 12.3.12 Figure 11 and Table 10 | Screwless Terminal Deflecting Device |
Clause 13 Constructional requirements | |
Clause 13.15.1 and 13.15.2 | |
Clause 15 Resistance to Ageing, protection provided by enclosure of switches, and resistance to humidity | |
Clause 15.2.2 Figure 27 | Test Wall |
Clause 16 Insulation resistance and electric strength | |
Clause 16.2 | Withstand Voltage Tester |
Clause 17 Temperature rise | |
Clause 17.1 | Wooden block 500*500*20mm |
Clause 18 Making and breaking capacity Clause 19 Normal Operation |
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Clause 20 Mechanical strength | |
Clause 20.2 Pendulum hammer test | |
Clause 20.4 Screwed glands Table 22 | Screw Glands Torque Test Apparatus |
Clause 20.5.2 Verification of the non-removal of covers, cover plates or actuating members (Figure 13) | Cover-Plates Test Apparatus |
Clause 20.8 Covers, cover plates or actuating members - application of gauges (Figure 14) | Gauge for The Verification of The Outline of Covers, Cover-Plates or Actuating Members |
Clause 20.9 Grooves, holes and reverse tapers (Figure 17) | Gauge for Verification of Grooves, Holes and Reverse Tapers |
Clause 21 Resistance to heat | |
Clause 21.2 Basic heating test | |
Clause 21.3 Ball-pressure test on parts of insulating material necessary to retain current - carrying parts and parts of the earthing circuit in position | |
Clause 21.4 Ball-pressure test on parts of insulating material not necessary to retain current-carrying parts and parts of the earthing circuit in position | |
Clause 22 Screws, current-carrying parts and connections | |
Clause 22.1 General | Screwdriver |
Clause 23 Creepage distance, clearances and distances through sealing compund | |
Clause 23.1 General Table 23 | |
Clause 24 Resistance of insulating material to abnormal heat, to fire and to tracking | |
Clause 24.1 Resistance to abnormal heat and to fire | Glow Wire Tester |
Clause 24.2 Resistance to tracking | Tracking Tester |
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